AI-Assisted Predictive Thermal Protection and Cooling System for Industrial Applications

The AI-Assisted Predictive Thermal Protection and Cooling System for Industrial Applications is an advanced embedded solution designed to prevent equipment overheating through intelligent temperature monitoring and predictive analysis. The system utilizes a DS18B20 digital temperature sensor to continuously measure the operating temperature of industrial equipment and processes the collected data using an Arduino Uno-based control unit.

Unlike conventional temperature monitoring systems that react only after a temperature threshold is exceeded, the proposed system incorporates a lightweight AI-based predictive algorithm to analyze temperature trends and forecast potential overheating conditions. Based on these predictions, the controller proactively activates a relay-driven DC water cooling pump to regulate temperature before critical conditions occur.

An OLED display provides real-time visualization of temperature readings, system status, and cooling operations, while a buzzer alert mechanism notifies operators during abnormal thermal conditions. The system is powered through an SMPS and buck converter architecture with a 3.7V battery backup, ensuring continuous operation during power interruptions.

This solution improves industrial equipment reliability, reduces maintenance costs, minimizes downtime, and enhances operational safety by providing predictive thermal protection and automated cooling management.

Key Features

• Real-time temperature monitoring using DS18B20 sensor.

• AI-assisted temperature trend prediction.

• Predictive overheating detection and prevention.

• Automatic relay-controlled water pump activation.

• OLED-based live temperature and status display.

• Audible alarm for critical temperature conditions.

• Battery-backed operation for uninterrupted monitoring.

• Energy-efficient cooling management.

• Suitable for motors, transformers, power electronics, batteries, and industrial machinery.

Applications

• Industrial Motor Protection

• Transformer Cooling Systems

• Battery Thermal Management

• Power Electronics Protection

• Manufacturing Equipment Monitoring

• Smart Factory Automation

• Renewable Energy Systems

• Industrial Safety and Maintenance Systems